Battery research depends upon up-to-date information on the cell characteristics found in current electric vehicles, which is exacerbated by the deployment of novel formats and architectures. This necessitates open access to cell characterization data. Therefore, this study examines the architecture and performance of first-generation Tesla 4680 cells in detail, both by electrical characterization and thermal investigations at cell-level and by disassembling one cell down to the material level including a three-electrode analysis. The cell teardown reveals the complex cell architecture with electrode disks of hexagonal symmetry as well as an electrode winding consisting of a double-sided and homogeneously coated cathode and anode, two separators and no mandrel. A solvent-free anode fabrication and coating process can be derived. Energy-dispersive X-ray spectroscopy as well as differential voltage, incremental capacity and three-electrode analysis confirm a NMC811 cathode and a pure graphite anode without silicon. On cell-level, energy densities of 622.4 Wh/L and 232.5 Wh/kg were determined while characteristic state-of-charge dependencies regarding resistance and impedance behavior are revealed using hybrid pulse power characterization and electrochemical impedance spectroscopy. A comparatively high surface temperature of ∼70 °C is observed when charging at 2C without active cooling. All measurement data of this characterization study are provided as open source.
The Electrochemical Society (ECS) was founded in 1902 to advance the theory and practice at the forefront of electrochemical and solid state science and technology, and allied subjects.
ISSN: 1945-7111
JES is the flagship journal of The Electrochemical Society. Published continuously from 1902 to the present, JES remains one of the most highly-cited journals in electrochemistry and solid-state science and technology.
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Manuel Ank et al 2023 J. Electrochem. Soc. 170 120536
George E. Blomgren 2017 J. Electrochem. Soc. 164 A5019
This year, the battery industry celebrates the 25th anniversary of the introduction of the lithium ion rechargeable battery by Sony Corporation. The discovery of the system dates back to earlier work by Asahi Kasei in Japan, which used a combination of lower temperature carbons for the negative electrode to prevent solvent degradation and lithium cobalt dioxide modified somewhat from Goodenough's earlier work. The development by Sony was carried out within a few years by bringing together technology in film coating from their magnetic tape division and electrochemical technology from their battery division. The past 25 years has shown rapid growth in the sales and in the benefits of lithium ion in comparison to all the earlier rechargeable battery systems. Recent work on new materials shows that there is a good likelihood that the lithium ion battery will continue to improve in cost, energy, safety and power capability and will be a formidable competitor for some years to come.
Jorn M. Reniers et al 2019 J. Electrochem. Soc. 166 A3189
The maximum energy that lithium-ion batteries can store decreases as they are used because of various irreversible degradation mechanisms. Many models of degradation have been proposed in the literature, sometimes with a small experimental data set for validation. However, a comprehensive comparison between different model predictions is lacking, making it difficult to select modelling approaches which can explain the degradation trends actually observed from data. Here, various degradation models from literature are implemented within a single particle model framework and their behavior is compared. It is shown that many different models can be fitted to a small experimental data set. The interactions between different models are simulated, showing how some of the models accelerate degradation in other models, altering the overall degradation trend. The effects of operating conditions on the various degradation models is simulated. This identifies which models are enhanced by which operating conditions and might therefore explain specific degradation trends observed in data. Finally, it is shown how a combination of different models is needed to capture different degradation trends observed in a large experimental data set. Vice versa, only a large data set enables to properly select the models which best explain the observed degradation.
Yuliya Preger et al 2020 J. Electrochem. Soc. 167 120532
Energy storage systems with Li-ion batteries are increasingly deployed to maintain a robust and resilient grid and facilitate the integration of renewable energy resources. However, appropriate selection of cells for different applications is difficult due to limited public data comparing the most commonly used off-the-shelf Li-ion chemistries under the same operating conditions. This article details a multi-year cycling study of commercial LiFePO4 (LFP), LiNixCoyAl1−x−yO2 (NCA), and LiNixMnyCo1−x−yO2 (NMC) cells, varying the discharge rate, depth of discharge (DOD), and environment temperature. The capacity and discharge energy retention, as well as the round-trip efficiency, were compared. Even when operated within manufacturer specifications, the range of cycling conditions had a profound effect on cell degradation, with time to reach 80% capacity varying by thousands of hours and cycle counts among cells of each chemistry. The degradation of cells in this study was compared to that of similar cells in previous studies to identify universal trends and to provide a standard deviation for performance. All cycling files have been made publicly available at batteryarchive.org, a recently developed repository for visualization and comparison of battery data, to facilitate future experimental and modeling efforts.
Weilong Ai et al 2020 J. Electrochem. Soc. 167 013512
Whilst extensive research has been conducted on the effects of temperature in lithium-ion batteries, mechanical effects have not received as much attention despite their importance. In this work, the stress response in electrode particles is investigated through a pseudo-2D model with mechanically coupled diffusion physics. This model can predict the voltage, temperature and thickness change for a lithium cobalt oxide-graphite pouch cell agreeing well with experimental results. Simulations show that the stress level is overestimated by up to 50% using the standard pseudo-2D model (without stress enhanced diffusion), and stresses can accelerate the diffusion in solid phases and increase the discharge cell capacity by 5.4%. The evolution of stresses inside electrode particles and the stress inhomogeneity through the battery electrode have been illustrated. The stress level is determined by the gradients of lithium concentration, and large stresses are generated at the electrode-separator interface when high C-rates are applied, e.g. fast charging. The results can explain the experimental results of particle fragmentation close to the separator and provide novel insights to understand the local aging behaviors of battery cells and to inform improved battery control algorithms for longer lifetimes.
Peter Keil et al 2016 J. Electrochem. Soc. 163 A1872
In this study, the calendar aging of lithium-ion batteries is investigated at different temperatures for 16 states of charge (SoCs) from 0 to 100%. Three types of 18650 lithium-ion cells, containing different cathode materials, have been examined. Our study demonstrates that calendar aging does not increase steadily with the SoC. Instead, plateau regions, covering SoC intervals of more than 20%–30% of the cell capacity, are observed wherein the capacity fade is similar. Differential voltage analyses confirm that the capacity fade is mainly caused by a shift in the electrode balancing. Furthermore, our study reveals the high impact of the graphite electrode on calendar aging. Lower anode potentials, which aggravate electrolyte reduction and thus promote solid electrolyte interphase growth, have been identified as the main driver of capacity fade during storage. In the high SoC regime where the graphite anode is lithiated more than 50%, the low anode potential accelerates the loss of cyclable lithium, which in turn distorts the electrode balancing. Aging mechanisms induced by high cell potential, such as electrolyte oxidation or transition-metal dissolution, seem to play only a minor role. To maximize battery life, high storage SoCs corresponding to low anode potential should be avoided.
Chang-Hui Chen et al 2020 J. Electrochem. Soc. 167 080534
Presented here, is an extensive 35 parameter experimental data set of a cylindrical 21700 commercial cell (LGM50), for an electrochemical pseudo-two-dimensional (P2D) model. The experimental methodologies for tear-down and subsequent chemical, physical, electrochemical kinetics and thermodynamic analysis, and their accuracy and validity are discussed. Chemical analysis of the LGM50 cell shows that it is comprised of a NMC 811 positive electrode and bi-component Graphite-SiOx negative electrode. The thermodynamic open circuit voltages (OCV) and lithium stoichiometry in the electrode are obtained using galvanostatic intermittent titration technique (GITT) in half cell and three-electrode full cell configurations. The activation energy and exchange current coefficient through electrochemical impedance spectroscopy (EIS) measurements. Apparent diffusion coefficients are estimated using the Sand equation on the voltage transient during the current pulse; an expansion factor was applied to the bi-component negative electrode data to reflect the average change in effective surface area during lithiation. The 35 parameters are applied within a P2D model to show the fit to experimental validation LGM50 cell discharge and relaxation voltage profiles at room temperature. The accuracy and validity of the processes and the techniques in the determination of these parameters are discussed, including opportunities for further modelling and data analysis improvements.
Meng Yue et al 2024 J. Electrochem. Soc. 171 050515
N-methyl-2-pyrrolidone (NMP) is the most common solvent used in coating positive electrode materials on aluminum foil during the manufacturing of lithium-ion batteries. NMP is a strongly polar aprotic solvent that effectively dissolves the polyvinylidene difluoride binder. While the majority of NMP typically evaporates during the electrode baking process, trace amounts may persist, particularly in positive electrodes containing nano-sized and highly-porous active materials. We noted residual NMP in the positive electrodes of Li-ion pouch cells containing LiMn0.8Fe0.2PO4 due to the extremely high surface area of the material and we wanted to determine the impact of this residual NMP. Therefore, a control electrolyte was purposely spiked with varying amounts of NMP and used in NMC532/graphite pouch cells to investigate the impact of residual NMP on lithium-ion battery performance. Experimental results indicate that NMP has the potential not only to neutralize the electrolyte additive ethylene sulfate but also to independently increase cathode impedance, leading to a higher rate of capacity loss during charge-discharge cycling. It is crucial to establish the appropriate procedure for baking electrodes containing NMP, both in laboratory and industrial settings, to mitigate these effects.
John G. Petrovick et al 2023 J. Electrochem. Soc. 170 114519
Anion-exchange membranes (AEMs) are a possible replacement for perfluorosulfonic-acid membranes in energy-conversion devices, primarily due to the hydroxide mobile ion allowing the devices to operate in alkaline conditions with less expensive electrocatalysts. However, the transport properties of AEMs remain understudied, especially electro-osmosis. In this work, an electrochemical technique, where the open-circuit voltage is measured between two ends of a membrane maintained at different relative humidities, is used to determine the water transport number of various ionomers, including Versogen and Sustainion AEMs and Nafion cation-exchange membrane (CEM), as a function of water content and temperature. In addition, the CEMs and AEMs are examined in differing single-ion forms, specifically proton and sodium (CEM) and hydroxide and carbonate (AEM). Carbonate-form AEMs have the highest transport number (∼11), followed by sodium-form CEMs (∼8), hydroxide-form AEMs (∼6), and proton-form CEMs (∼3). Finally, a multicomponent transport model based on the Stefan-Maxwell-Onsager framework of binary interactions is used to develop a link between water transport number and water-transport properties, extracting a range for the unmeasured membrane water permeability of Versogen as a function of water content.
Sarah F. Zaccarine et al 2022 J. Electrochem. Soc. 169 064502
Polymer electrolyte membrane water electrolyzers (PEMWEs) are devices of paramount importance, enabling the large-scale storage of hydrogen from intermittent renewable energy sources such as wind and solar. But a transition towards lower noble metal catalyst loadings and intermittent operation is needed for the widespread utilization of this technology. Although kinetic losses tend to dominate in membrane electrode assembly (MEA) results, it has been suggested that morphological changes and interfaces between the catalyst, ionomer, and membrane will also contribute to overall degradation. Moreover, the combination of degradation to the catalyst layer (CL) constituents will further lead to structural changes that have not been widely explored. The multitude and complexity of degradation mechanisms, which likely occur simultaneously, require a characterization approach that can explore surfaces and interfaces at a range of length-scales to probe chemical, morphological, and structural changes of constituents within the catalyst later. This paper presents a comprehensive characterization approach that features scanning electron microscopy (SEM), scanning transmission electron microscopy with energy-dispersive X-Ray spectroscopy (STEM/EDS), X-Ray photoelectron spectroscopy (XPS), X-Ray absorption spectroscopy (XAS), and transmission X-Ray microscopy (TXM) with X-Ray absorption near-edge structure (XANES) chemical mapping to study degradation of the catalyst layer with a focus on MEAs after intermittent and steady-state operation. Catalyst changes including dissolution, oxidation, and agglomeration were observed, as well as redistribution and dissociation of the ionomer. These smaller-scale changes were found to have a large influence on overall stability of the electrodes: they caused the formation of voids and segregation of constituents within regions of the film. Delamination and collapse of the overall catalyst layer were observed in some instances. Greater changes were observed after an extended 2 V hold compared to IV cycling, but similar degradation mechanisms were detected, which suggests the larger issues would likely also be experienced during intermittent PEMWE operation. These findings would not be possible without such a systematic, multi-scale, multi-technique characterization approach, which highlights the critical importance of detailed analysis of catalyst layer degradation to propose mitigation strategies and improve long-term PEM water electrolyzer performance.
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Thomas Roth et al 2024 J. Electrochem. Soc. 171 050547
The anode overhang is usually cited to prevent lithium plating at the cell edges of lithium-ion batteries. Still, numerous reports in the literature show lithium plating at the cell edge, which is typically referred to as edge plating. Edge plating is often attributed to inhomogeneous lithium distribution, thermal gradients, or pressure-dependent effects. This work presents an easy-to-implement two-dimensional electrochemical model demonstrating inhomogeneous lithiation induced by the anode overhang, which can explain experimentally observed edge plating. First, the mechanism of inhomogeneous lithiation due to the anode overhang is explained in detail. Then, a parameter study on charge protocol and geometric cell properties is presented, and the implications for cell applications are analyzed. Finally, the findings are discussed and put into a broader perspective of cell design, manufacturing, and fast charging application. In Part II of this work, the simulation is validated experimentally using multi-reference electrode single-layer pouch cells.
Kaixuan Bian et al 2024 J. Electrochem. Soc. 171 050550
Spherical graphite tailings (SGT) as the anode electrode for a lithium-ion battery not only improves the utilization value of SGT as solid waste, but also demonstrates the cleaner production of natural flake graphite (NG) compared with artificial graphite. However, SGT anodes present issues regarding rate performance and cycle stability due to the anisotropy structure and the instability of the solid electrolyte interface (SEI). In this work, a composite anode with isotropic structure was prepared by granulation of high-sulfur coal (HSC) and SGT, while an artificial SEI was prepared utilizing polyether amine/polyvinyl pyrrolidone (PEA/PVP) crosslinked polymer. Results showed that the coke from HSC pyrolysis enhanced the isotropy of the composite anode and improved its rate performance. Compared with SGT, the capacity retention rate of the sample (OSGT-50%OHSC) after oxidation - pyrolysis at a high current density of 5.0 A g−1 increased from 7.2% to 25.8%. Additionally, the PEA/PVP artificial SEI strengthened the cycle stability of the anode. After 1000 cycles, the capacity retention rate increased from 22.5% to 70.3%. The artificial SEI effectively avoided direct contact between the anode and the electrolyte, increasing the initial coulombic efficiency from 70.3% to 77.1%.
Changbin Tang et al 2024 J. Electrochem. Soc. 171 051504
A novel electropolishing approach for Ti6Al4V was developed involving a zinc chloride (ZnCl2)-urea deep-eutectic polishing system, with current density of 0.6 A cm−2, temperature of 90 °C, stirring speed of 260 rpm, and polishing time of 10 min. The system achieved a polished surface with 73% reduction in surface roughness. Compared with other electropolishing processes, the system decreased material mass loss rate following electropolishing of titanium alloys, making it suitable for surface polishing of additively or conventionally melt-cast fabricated titanium alloys. Using the deep-eutectic solvent for electropolishing of Ti6Al4V not only improves surface hydrophobicity, but also enhances electrochemical corrosion resistance. Furthermore, compared with electropolishing behaviour in green nonaqueous solvents, a similar electropolishing mechanism occurred in deep-eutectic solvents, but the electropolishing efficiency in the ZnCl2-urea deep-eutectic system was higher, and its surface mass loss become lower than that of the sodium chloride-glycol electropolishing systems. The developed system provided a new approach for surface finishing of titanium alloys and has great potential for engineering applications.
Highlights
A new type of green, affordable electrolyte was developed.
The Ti6Al4V alloy surface roughness was reduced by 73%.
The mass loss rate was lowered to 0.3%.
Polishing the Ti6Al4V alloy with the electrolyte enhanced its corrosion resistance.
J. Marvin Torrie et al 2024 J. Electrochem. Soc. 171 053508
A simply constructed, stable, Ni/Ni2+ saturated reference electrode (SRE) has potential to measure thermodynamic behavior of molten chloride salts more reliably. Like the Ag/Ag+ reference electrode (RE), the Ni/Ni2+ SRE is made of commercially available materials. Initial experiments in molten CaCl2 and LiCl show the Ag/Ag+ RE potential drifting two times faster than the SRE. Furthermore, experiments show the replicability of SREs by comparing two Ni/Ni2+ SREs with different compositions of NiCl2 which is supportive of saturated phase behavior.
S. Friedrich et al 2024 J. Electrochem. Soc. 171 050540
The impact of mechanical pressure on electrode stability in full-cells comprising microscale silicon-dominant anodes and NCA cathodes was investigated. We applied different mechanical pressures using spring-compressed T-cells with metallic lithium reference electrodes enabling us to analyze the electrode-specific characteristics. Our investigation covers a wide pressure range from 0.02 MPa (low pressure - LP) to 2.00 MPa (ultra high pressure - UHP) to determine the optimal pressure for cyclic lifetime and energy density. We introduce an experimental methodology considering single-component compression to adjust the cell setup precisely. We characterize the cells using impedance spectroscopy and age them at C/2. In the post-mortem analysis, cross-sections of the aged anodes are measured with scanning electron microscopy. The images are analyzed with regard to electrochemical milling, thickness gain, and porosity decrease by comparing them to the pristine state. The results indicate that cycling at UHP has a detrimental effect on cycle life, being almost two-fold shorter when compared to cycling at normal pressure (NP, 0.20 MPa). Scanning electron microscopy showed a dependency of the thickness and the porosity of the aged silicon anodes on the applied pressure, with coating thickness increasing and porosity decreasing for all pressure settings, and a correlation between thickness and porosity.
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Mingyang Cao and Mingqiang Li 2024 J. Electrochem. Soc. 171 050543
Zinc ion batteries (ZIBs), as an emerging low-cost and high-safety energy storge option, have the advantages of high energy and low reduction potential. With the development of high-performance cathode materials and electrolyte systems, as well as the deepening of mechanism research, the electrochemical performance of ZIBs has been greatly improved. However, the shortcomings of various materials have hindered the development of zinc ion batteries. With the deepening of research and the deepening of understanding of various materials, a brief outlook was given on the future development of electrode materials in aqueous zinc ion batteries.
Highlights
Comparing the performance of zinc ion batteries that extensively use various electrode materials.
Propose that composite electrode can improve the shortcomings of electrode materials to a certain extent and optimize battery performance.
Propose to introduce other ions into zinc-based double-ion batteries to improve battery performance.
Minh Quang Nguyen et al 2024 J. Electrochem. Soc. 171 057507
Aquaculture, driven by increasing demands for animal proteins and fats, faces multifaceted challenges stemming from environmental factors such as climate change and pollution, alongside issues like disease susceptibility and limited therapeutic tools. However, the emergence of nanotechnology (NNT) offers a promising solution across various aquaculture domains. Nano-enhanced feed has been shown to improve fish growth rates, while nanomaterials are reducing the treatment economy by effectively eliminating contaminants. Genetic manipulation methods combined with nanobiotechnology have revolutionized fish ancestry studies, with advancements such as nanosensors and DNA-based vaccines significantly impacting fish life and immune systems. Moreover, nanotechnology plays a crucial role in enhancing fish processing, enabling sterile packaging and precise flavoring. Utilizing fishery waste through bio-nano-engineering and green nanoparticles offers new post-harvesting practices. Despite ongoing exploration, NNT presents versatile applications, prospects, and challenges in aquaculture, as detailed in this review. This paper provides an in-depth analysis of current trends, challenges, and prospects of NNT applications in aquaculture.
Durgalakshmi Dhinasekaran et al 2024 J. Electrochem. Soc. 171 057505
Uric acid (UA) is an important biomarker in blood to diagnosis diseases linked with hyperuricemia. Although several detection methods exist for UA sensing, electrochemical method has emerged as a promising alternative. For effective performance of a biosensor, the choice of electroactive material plays a crucial role. The developed electrodes are enzymatic and non-enzymatic with modified nano-structures of metal oxides, ferrites and carbon-based materials. Several combinations of nanocomposites using metal oxides with carbon-based compounds show promising results for biosensor applications. This is attributed to its functional groups, higher surface area and porous nature that can improve the sensing performance as it requires only quick-time processing with inexpensive and direct detection methods. The electrochemical method uses anodic peak current which is the analytical signal to sense the electrochemical oxidation of UA. This technique paves a new way to make electrodes for point-of-detection devices in near future. It could be the next generation of non-invasive analysis for food hygiene as well as biomedical and clinical applications. This review focuses on materials used in electrochemical sensing of UA and discusses on the application of different electrochemical techniques in UA detection.
Jiashuai Wang et al 2024 J. Electrochem. Soc. 171 040527
The growing demand for energy storage application has facilitated the development of Li-ion rechargeable batteries (LIBs). As such, there is an urgent need to design electrodes with a high specific energy and long cycle life. The evolution of conventional LIBs cathode materials in past 30 years has arrived at a bottleneck. Fortunately, the finding of the lithium-rich cation disordered rocksalt (DRXs) has largely broadened the element ranges of the promising cathode in the past several years. Compared with the classical cation-ordered oxides, the DRXs display a large charge storage capacity based on both transition metal and oxygen redox capacity. In addition, their wide compositional space and cobalt-free characteristic would greatly reduce production costs in promoting the commercialization process. Herein, we make an overview of the recent progress for DRXs materials, in terms of their compositions and structure, Li diffusion, charge storage mechanisms, and different redox centra-based system. The key challenges to practical application are also discussed. Last but not least, in order to design high-performance DRXs, we outlined perspectives in developing DRXs for the next generation of LIB cathodes.
Pooja Saxena and Prashant Shukla 2024 J. Electrochem. Soc. 171 047504
Wearable sensors offer a non-invasive, continuous, and personalized approach to monitor various physiological and environmental parameters. Among the various materials used in the fabrication of wearable sensors, polymers have gained significant attention due to their versatile properties, low cost, and ease of integration. We present a comprehensive review of recent advances and challenges in the development of polymer-based wearable sensors. We begin by highlighting the key characteristics of wearable sensors, emphasizing their potential applications and advantages. Subsequently, we delve into the various types of polymers employed for sensor fabrication, such as conductive polymers, elastomers, and hydrogels. The unique properties of each polymer and its suitability for specific sensing applications are discussed in detail. We also address the challenges faced in the development of polymer-based wearable sensors and describes the mechanism of action in these kinds of wearable sensor-capable smart polymer systems. Contact lens-based, textile-based, patch-based, and tattoo-like designs are taken into consideration. Additionally, we paper discuss the performance of polymer-based sensors in real-world scenarios, highlighting their accuracy, sensitivity, and reliability when applied to healthcare monitoring, motion tracking, and environmental sensing. In conclusion, we provide valuable insights into the current state of polymer-based wearable sensors, their fabrication techniques, challenges, and potential applications.
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S. Friedrich et al 2024 J. Electrochem. Soc. 171 050540
The impact of mechanical pressure on electrode stability in full-cells comprising microscale silicon-dominant anodes and NCA cathodes was investigated. We applied different mechanical pressures using spring-compressed T-cells with metallic lithium reference electrodes enabling us to analyze the electrode-specific characteristics. Our investigation covers a wide pressure range from 0.02 MPa (low pressure - LP) to 2.00 MPa (ultra high pressure - UHP) to determine the optimal pressure for cyclic lifetime and energy density. We introduce an experimental methodology considering single-component compression to adjust the cell setup precisely. We characterize the cells using impedance spectroscopy and age them at C/2. In the post-mortem analysis, cross-sections of the aged anodes are measured with scanning electron microscopy. The images are analyzed with regard to electrochemical milling, thickness gain, and porosity decrease by comparing them to the pristine state. The results indicate that cycling at UHP has a detrimental effect on cycle life, being almost two-fold shorter when compared to cycling at normal pressure (NP, 0.20 MPa). Scanning electron microscopy showed a dependency of the thickness and the porosity of the aged silicon anodes on the applied pressure, with coating thickness increasing and porosity decreasing for all pressure settings, and a correlation between thickness and porosity.
Hong Zhang et al 2024 J. Electrochem. Soc. 171 047510
Ordered Pt/SnO2 composite porous thin films were prepared for fabrication of planar mixed-potential hydrogen sensors. Characterization of the Pt/SnO2 films revealed that Pt elements were primarily loaded in Pt° form on the SnO2 film surface and did not significantly change the morphology of the film electrodes. The potentiometric response of Pt/SnO2 thin films to hydrogen varied with the Pt loading contents. Compared to the pristine SnO2 film, the 1 at% and 2 at% Pt-loaded SnO2 composite films exhibited 1.6 and 2.0 times higher potentiometric response to 300 ppm hydrogen at 500 °C, with a similar response time of 6–10.5 s. By assembling an array of sensors composed of SnO2 films loaded with 1 at% and 2 at% Pt, and using principal component analysis, discrimination of hydrogen and four interfering gases (ammonia, carbon monoxide, nitrogen dioxide, and propane) in the concentration range of 100–300 ppm was achieved. The sensing behaviors of the Pt/SnO2 composite thin films were discussed in relation to the competitive promotion effects for the heterogeneous and electrochemical catalytic activities by Pt loading.
Highlights
Potentiometric hydrogen sensors based on Pt/SnO2 thin films were fabricated.
Hydrogen sensing response was enhanced by loading 1 at% and 2 at% Pt.
The sensing behavior was discussed by the Pt competitive promotion effects.
Discrimination of hydrogen and four interfering gases was achieved.
S. Yanev et al 2024 J. Electrochem. Soc. 171 020512
Li-In electrodes are widely applied as counter electrodes in fundamental research on Li-metal all-solid-state batteries. It is commonly assumed that the Li-In anode is not rate limiting, i.e. the measurement results are expected to be representative of the investigated electrode of interest. However, this assumption is rarely verified, and some counterexamples were recently demonstrated in literature. Herein, we fabricate Li-In anodes in three different ways and systematically evaluate the electrochemical properties in two- and three-electrode half-cells. The most common method of pressing Li and In metal sheets together during cell assembly resulted in poor homogeneity and low rate performance, which may result in data misinterpretation when applied for investigations on cathodic phenomena. The formation of a Li-poor region on the separator side of the anode is identified as a major kinetic bottleneck. An alternative fabrication of a Li-In powder anode resulted in no kinetic benefits. In contrast, preparing a composite from Li-In powder and sulfide electrolyte powder alleviated the kinetic limitation, resulted in superior rate performance, and minimized the impedance. The results emphasize the need to fabricate optimized Li-In anodes to ensure suitability as a counter electrode in solid-state cells.
Highlights
The fabrication of Li-In anodes needs to be optimized to ensure suitability as a counter electrode in sulfide all-solid-state batteries.
The Li-In counter electrode may often be the limiting factor of sulfide all-solid-state halfcells.
Pressing Li and In foil together results in a kinetically limited anode.
Composites from Li-In and sulfide electrolyte result in stable reference potential, superior rate performance and low impedance of the counter electrode.
Ramver Singh et al 2024 J. Electrochem. Soc. 171 013501
Electrical discharge micromachining (EDM) poses challenges to the fatigue-life performance of machined surfaces due to thermal damage, including recast layers, heat-affected zones, residual stress, micro-cracks, and pores. Existing literature proposes various ex situ post-processing techniques to mitigate these effects, albeit requiring separate facilities, leading to increased time and costs. This research involves an in situ sequential electrochemical post-processing (ECPP) technique to enhance the quality of EDMed micro-holes on titanium. The study develops an understanding of the evolution of overcutting during ECPP, conducting unique experiments that involve adjusting the initial radial interelectrode gap (utilizing in situ wire-electrical discharge grinding) and applied voltage. Additionally, an experimentally validated transient finite element method (FEM) model is developed, incorporating the passive film formation phenomenon for improved accuracy. Compared to EDM alone, the sequential EDM-ECPP approach produced micro-holes with superior surface integrity and form accuracy, completely eliminating thermal damage. Notably, surface roughness (Sa) was reduced by 80% after the ECPP. Increasing the voltage from 8 to 16 V or decreasing the gap from 60 to 20 μm rendered a larger overcut. This research's novelty lies in using a two-phase dielectric (water-air), effectively addressing dielectric and electrolyte cross-contamination issues, rendering it suitable for commercial applications.
Highlights
Better micro-hole quality through in situ sequential eco-friendly near-dry EDM & ECM
Successfully resolved dielectric-electrolyte cross-contamination in sequential processes
Unique experiments that adjust the initial radial IEG using in situ wire-EDG
Developed and validated a transient FEM model, incorporating passivation aspect
Achieved recast layer-free holes with Sa values approximately 80% lower than EDM holes
Yuefan Ji and Daniel T. Schwartz 2023 J. Electrochem. Soc. 170 123511
Analytical theory for second harmonic nonlinear electrochemical impedance spectroscopy (2nd-NLEIS) of planar and porous electrodes is developed for interfaces governed by Butler-Volmer kinetics, a Helmholtz (mainly) or Gouy-Chapman (introduced) double layer, and transport by ion migration and diffusion. A continuum of analytical EIS and 2nd-NLEIS models is presented, from nonlinear Randles circuits with or without diffusion impedances to nonlinear macrohomogeneous porous electrode theory that is shown to be analogous to a nonlinear transmission-line model. EIS and 2nd-NLEIS for planar electrodes share classic charge transfer RC and diffusion time-scales, whereas porous electrode EIS and 2nd-NLEIS share three characteristic time constants. In both cases, the magnitude of 2nd-NLEIS is proportional to nonlinear charge transfer asymmetry and thermodynamic curvature parameters. The phase behavior of 2nd-NLEIS is more complex and model-sensitive than in EIS, with half-cell NLEIS spectra potentially traversing all four quadrants of a Nyquist plot. We explore the power of simultaneously analyzing the linear EIS and 2nd-NLEIS spectra for two-electrode configurations, where the full-cell linear EIS signal arises from the sum of the half-cell spectra, while the 2nd-NLEIS signal arises from their difference.
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Stradley et al
Mg batteries are a promising alternative to Li-based chemistries due to the high abundance, low cost, and high volumetric capacity of Mg relative to Li. Mg is also less prone to dendritic plating morphologies, promising safer operation. Mg plating and stripping is highly efficient in chloride-containing electrolytes; however, chloride is incompatible with many candidate cathode materials. In this work, we capitalize on the positive effect of chloride by using transition metal chloride cathodes with a focus on low cost, Earth-abundant metals. Both soluble and sparingly soluble chlorides show capacity fade upon cycling. Active material dissolution and subsequent crossover to the Mg anode are the primary drivers of capacity fade in highly soluble metal chloride cathodes. We hypothesize that incomplete conversion and chemical reduction by the Grignard-based electrolyte are major promoters of capacity fade in sparingly soluble metal chlorides. Modifications to the electrolyte can improve capacity retention, suggesting that future work in this system may yield low cost, high retention Mg-MClx batteries.
Rüther et al
Interpreting impedance spectra of electrochemical systems using the distribution of relaxation times analysis remains an incompletely solved task. This study carefully examines various challenges related to the interpretation of resulting distributions of relaxation times using a closed-form lumped Doyle-Fuller-Newman model. First, the physical and phenomenological interpretation of peaks in the distribution of relaxation times are analyzed through a global sensitivity analysis. Second, the assignment of processes to specific ranges of time constants is investigated. Third, the use of half cells for the characterization of full cells is examined, and the clear limitations associated with the use of lithium metal counter electrodes are pointed out. Furthermore, the study provides first insights into the effects of distributed processes such as charge transfer, double-layer effects, and solid-state diffusion. Several prevailing interpretations in the literature are challenged and new insights and guidelines for interpreting distributions of relaxation times are offered.
Wang et al
Liquid alkaline water electrolyzers (LAWEs), being the most commercially mature electrolysis technology, play a pivotal role in large-scale hydrogen production. However, LAWEs suffer from low operational efficiency, primarily due to un-optimized electrode structure and chemical compositions. Thus, we investigated how various electrode configurations could impact LAWE performance. Our results show that Ni felt electrodes outperform the conventional Ni foam thanks to improved electrochemical active surface area (ECSA) and preferred electrode surface structure that minimizes the micro-gaps in between the electrode and separator. By comparing the stainless steel (SS) felt electrodes with Ni felt electrodes, SS not only shows better oxygen evolution reaction activity but also improved hydrogen evolution reaction activity, which is less studied in the literature. We also show that a bilayer structure with small pore radius facing the separator could further improve LAWE performance by further optimizing interfacial contact between electrode and separator. These findings enable LAWEs to sustain 2 A cm-2 at 2.2 V and operate steadily at 1 A cm-2 for nearly 600 h with negligible performance decay. Our studies establish criteria for selecting electrodes to achieve high-performance LAWE and, in turn, expedite the adoption of LAWEs in hydrogen production and the transition towards low-carbon economies.
Song et al
During the molten salt electrolysis of magnesium production, water in the magnesium chloride (MgCl2) feedstock poses significant interference, reducing the current efficiency. Employing rare earth chlorides (RECl3) to assist in dehydrating magnesium chloride and producing Mg-RE master alloys emerges as an effective strategy. This study investigated the transformation process in the hydrolysis reaction of low-hydrate MgCl2 within the molten salt, examining the electrochemical activity of its hydrolysis products using Cyclic voltammetry (CV). Additionally, a thermodynamic analysis of the reaction between hydrolyzate MgO and RECl3 was performed at electrolysis temperatures. By integrating CV and Square wave voltammetry (SWV) with X-ray diffraction (XRD) analysis, the study explored the alterations in the electrochemically active components of the molten salt system following the addition of RECl3 to the KCl-NaCl molten salt containing MgO.
Ipers et al
Lithium-ion batteries change their geometric dimensions during cycling as a macroscopic result of a series of microscale mechanisms, including but not limited to diffusion-induced expansion/shrinkage, gas evolution, growth of solid-electrolyte interphase, and particle cracking. Predicting the nonlinear dimensional changes with mathematical models is critical to the lifetime prediction, health management, and non-destructive assessment of batteries. In this study, we present an approach to implement an elastoplasticity model for powder materials into the porous electrode theory (PET). By decomposing the overall deformation into elastic, plastic, and diffusion-induced portions and using the powder plasticity model to describe the plastic portion, the model can capture the reversible thickness change caused by Li-ion (de-)intercalation as well as the irreversible thickness change due to the rearrangement and consolidation of particles. For real-world applications of the model to predict battery health and safety, the key lies in solving the mathematical equations rapidly. Here, we implemented the coupled model into the open-source software PETLION for millisecond-scale simulation. The computational model is parameterized using values gathered from literature, tested under varying conditions, briefly compared to real-world observations, and qualitatively analyzed to find parameter-output relations.
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Thomas Roth et al 2024 J. Electrochem. Soc. 171 050547
The anode overhang is usually cited to prevent lithium plating at the cell edges of lithium-ion batteries. Still, numerous reports in the literature show lithium plating at the cell edge, which is typically referred to as edge plating. Edge plating is often attributed to inhomogeneous lithium distribution, thermal gradients, or pressure-dependent effects. This work presents an easy-to-implement two-dimensional electrochemical model demonstrating inhomogeneous lithiation induced by the anode overhang, which can explain experimentally observed edge plating. First, the mechanism of inhomogeneous lithiation due to the anode overhang is explained in detail. Then, a parameter study on charge protocol and geometric cell properties is presented, and the implications for cell applications are analyzed. Finally, the findings are discussed and put into a broader perspective of cell design, manufacturing, and fast charging application. In Part II of this work, the simulation is validated experimentally using multi-reference electrode single-layer pouch cells.
J. Marvin Torrie et al 2024 J. Electrochem. Soc. 171 053508
A simply constructed, stable, Ni/Ni2+ saturated reference electrode (SRE) has potential to measure thermodynamic behavior of molten chloride salts more reliably. Like the Ag/Ag+ reference electrode (RE), the Ni/Ni2+ SRE is made of commercially available materials. Initial experiments in molten CaCl2 and LiCl show the Ag/Ag+ RE potential drifting two times faster than the SRE. Furthermore, experiments show the replicability of SREs by comparing two Ni/Ni2+ SREs with different compositions of NiCl2 which is supportive of saturated phase behavior.
Steven H. Stradley et al 2024 J. Electrochem. Soc.
Mg batteries are a promising alternative to Li-based chemistries due to the high abundance, low cost, and high volumetric capacity of Mg relative to Li. Mg is also less prone to dendritic plating morphologies, promising safer operation. Mg plating and stripping is highly efficient in chloride-containing electrolytes; however, chloride is incompatible with many candidate cathode materials. In this work, we capitalize on the positive effect of chloride by using transition metal chloride cathodes with a focus on low cost, Earth-abundant metals. Both soluble and sparingly soluble chlorides show capacity fade upon cycling. Active material dissolution and subsequent crossover to the Mg anode are the primary drivers of capacity fade in highly soluble metal chloride cathodes. We hypothesize that incomplete conversion and chemical reduction by the Grignard-based electrolyte are major promoters of capacity fade in sparingly soluble metal chlorides. Modifications to the electrolyte can improve capacity retention, suggesting that future work in this system may yield low cost, high retention Mg-MClx batteries.
S. Friedrich et al 2024 J. Electrochem. Soc. 171 050540
The impact of mechanical pressure on electrode stability in full-cells comprising microscale silicon-dominant anodes and NCA cathodes was investigated. We applied different mechanical pressures using spring-compressed T-cells with metallic lithium reference electrodes enabling us to analyze the electrode-specific characteristics. Our investigation covers a wide pressure range from 0.02 MPa (low pressure - LP) to 2.00 MPa (ultra high pressure - UHP) to determine the optimal pressure for cyclic lifetime and energy density. We introduce an experimental methodology considering single-component compression to adjust the cell setup precisely. We characterize the cells using impedance spectroscopy and age them at C/2. In the post-mortem analysis, cross-sections of the aged anodes are measured with scanning electron microscopy. The images are analyzed with regard to electrochemical milling, thickness gain, and porosity decrease by comparing them to the pristine state. The results indicate that cycling at UHP has a detrimental effect on cycle life, being almost two-fold shorter when compared to cycling at normal pressure (NP, 0.20 MPa). Scanning electron microscopy showed a dependency of the thickness and the porosity of the aged silicon anodes on the applied pressure, with coating thickness increasing and porosity decreasing for all pressure settings, and a correlation between thickness and porosity.
Robert Morasch et al 2024 J. Electrochem. Soc. 171 050548
Li-ion battery graphite electrodes form a solid-electrolyte-interphase (SEI) which is vital in protecting the stability and efficiency of the cell. The SEI properties have been studied extensively in the context of formation and additives, however studying its kinetic features after formation have been neglected. In this study we show the dynamic resistive behavior of the SEI after formation. Via electrochemical impedance spectroscopy measurements on Cu-foil after SEI formation we show how the SEI shows a potential-dependent resistance which can be explained by a change in charge carriers (Li+) in the SEI. Additional measurements on graphite exhibit a similar behavior and allow us to separate the charge transfer kinetics from the SEI resistance, showing that the SEI resistance is the dominating resistance in the graphite kinetics. Measurements on pre-formed electrodes also show how the SEI resistance changes when in contact with electrolyte of different LiPF6 salt concentrations, with the resistance decreasing for increasing salt concentrations. Ultimately, we show that the SEI resistance affects Li-plating by acting as an offset to the plating reaction but does not affect the nucleation overpotential itself.
Julfekar Arab et al 2024 J. Electrochem. Soc. 171 053506
High-quality micro-features with low production cost are in high demand for the development of cost-effective microfluidic devices. In this work, we present a scalable and cost-effective fabrication process for fabricating blind micro-holes in PMMA substrates via micro-electrochemical discharge machining (Micro-ECDM) for the first time. By providing the suitable applied voltage (Va), uniformity of the electrochemical (EC) discharges and subsequent geometric characteristics of the micro-holes can be controlled. The stable and unstable EC discharge zones and micro-hole machining quality for different Va and tool conditions have been identified. For unstable and non-uniform EC discharge zone at Va of 26 V, the variation in the micro-hole output parameters is higher compared to stable and uniform EC discharge zones at Va of 28 V and 30 V. Based on the results, micro-holes with appropriate quality have been fabricated and characterized.
Highlights
Micro-holes formed in PMMA substrates using low-cost micro ECDM process for first time.
Critical and applied voltage (VC and Va) along with mean discharge current (Id) influences micro-hole quality.
Lower applied voltage (VC + 2) results into unstable discharges leading to poor-quality holes.
The recommended value of the Va for uniform discharges and good quality holes in PMMA is ≥VC +4.
Machining with used tools degrades the hole quality in PMMA.
Fawaz Ali et al 2024 J. Electrochem. Soc. 171 053505
Electrochemical CO2 separation has drawn attention as a promising strategy for using renewable energy to mitigate climate change. Redox-active compounds that undergo proton-coupled electron transfer (PCET) are an impetus for pH-swing-driven CO2 capture at low energetic costs. However, multiple barriers hinder this technology from maturing, including sensitivity to oxygen and the slow kinetics of CO2 capture. Here, we use vapor phase chemistry to construct a textile electrode comprising an immobilized PCET agent, poly(1-aminoanthraquinone) (PAAQ), and incorporate it into redox flow cells. This design contrasts with others that use dissolved PCET agents by confining proton-storage to the surface of an electrode kept separate from an aqueous, CO2-capturing phase. This system facilitates carbon capture from gaseous sources (a 1% CO2 feed and air), as well as seawater, with the latter at an energetic cost of 202 kJ/molCO2, and we find that quinone moieties embedded within the electrode are more stable to oxygen than dissolved counterparts. Simulations using a 1D reaction-transport model show that moderate energetic costs should be possible for air capture of CO2 with higher loadings of polymer-bound PCET moieties. The remarkable stability of this system sets the stage for producing textile-based electrodes that facilitate pH-swing-driven carbon capture in practical situations.
Selva Chandrasekaran Selvaraj et al 2024 J. Electrochem. Soc. 171 050544
We performed large-scale molecular dynamics simulations based on a machine-learning force field (MLFF) to investigate the Li-ion transport mechanism in cation-disordered Li3TiCl6 cathode at six different temperatures, ranging from 25°C to 100°C. In this work, deep neural network method and data generated by ab − initio molecular dynamics (AIMD) simulations were deployed to build a high-fidelity MLFF. Radial distribution functions, Li-ion mean square displacements (MSD), diffusion coefficients, ionic conductivity, activation energy, and crystallographic direction-dependent migration barriers were calculated and compared with corresponding AIMD and experimental data to benchmark the accuracy of the MLFF. From MSD analysis, we captured both the self and distinct parts of Li-ion dynamics. The latter reveals that the Li-ions are involved in anti-correlation motion that was rarely reported for solid-state materials. Similarly, the self and distinct parts of Li-ion dynamics were used to determine Haven’s ratio to describe the Li-ion transport mechanism in Li3TiCl6. Obtained trajectory from molecular dynamics infers that the Li-ion transportation is mainly through interstitial hopping which was confirmed by intra- and inter-layer Li-ion displacement with respect to simulation time. Ionic conductivity (1.06 mS/cm) and activation energy (0.29eV) calculated by our simulation are highly comparable with that of experimental values. Overall, the combination of machine-learning methods and AIMD simulations explains the intricate electrochemical properties of the Li3TiCl6 cathode with remarkably reduced computational time. Thus, our work strongly suggests that the deep neural network-based MLFF could be a promising method for large-scale complex materials.
Highlights
Focus on MLFF-based calculations.
Built using a deep neural network method and AIMD data.
Comparison of results with AIMD and experimental data.
Accurate prediction of diffusion coefficients, ionic conductivity, and activation energy.
Demonstrates MLFF's potential for predicting material properties.
Gerrit Ipers et al 2024 J. Electrochem. Soc.
Lithium-ion batteries change their geometric dimensions during cycling as a macroscopic result of a series of microscale mechanisms, including but not limited to diffusion-induced expansion/shrinkage, gas evolution, growth of solid-electrolyte interphase, and particle cracking. Predicting the nonlinear dimensional changes with mathematical models is critical to the lifetime prediction, health management, and non-destructive assessment of batteries. In this study, we present an approach to implement an elastoplasticity model for powder materials into the porous electrode theory (PET). By decomposing the overall deformation into elastic, plastic, and diffusion-induced portions and using the powder plasticity model to describe the plastic portion, the model can capture the reversible thickness change caused by Li-ion (de-)intercalation as well as the irreversible thickness change due to the rearrangement and consolidation of particles. For real-world applications of the model to predict battery health and safety, the key lies in solving the mathematical equations rapidly. Here, we implemented the coupled model into the open-source software PETLION for millisecond-scale simulation. The computational model is parameterized using values gathered from literature, tested under varying conditions, briefly compared to real-world observations, and qualitatively analyzed to find parameter-output relations.
Abhiroop Mishra et al 2024 J. Electrochem. Soc.
Lattice oxygen loss from transition metal oxide cathodes in Li-ion batteries (LiBs) is a key factor responsible in their gradual capacity decline over time. Understanding and mitigating this phenomenon is crucial for the development of next-generation LiBs. The effect of various parameters on lattice oxygen loss, such as cathode chemical composition, has been studied extensively. However, there is a lack of experimental investigation into the lattice oxygen stability across different crystallographic facets within the same cathode composition. Here, we employed in situ scanning electrochemical microscopy (SECM) to investigate oxygen evolution from preferentially faceted, electrodeposited LiCoO2 cathodes. Samples predominantly exposing the (003) basal planes and the (101), (102), (110) fast Li-ion diffusing facets exhibited oxygen evolution at potentials exceeding 3.5 V vs Li+/Li. Finite element simulations helped quantify the flux of oxygen evolution on the first charge cycle to 33±5 pmol/cm2s for the basal plane and 37±9 pmol/cm2s for the faceted samples at potentials above 4 V based on single spot measurements. However, spatially resolved measurements showed that faceted samples exhibited significant heterogeneity in their oxygen evolution, reaching twofold values compared to the basal plane samples at potentials beyond 4.5 V.